Hydratower

US Screen Co. is an innovator in the manufacturing and repair of single-screen and tandem-screen Hydratower systems. Designed for high-efficiency liquid/solid separation, the Hydratower is a static screening device engineered to deliver superior performance through precision design and hydraulic optimization.

While the system appears simple in concept, its performance depends on highly engineered fabrication, controlled flow dynamics, and precise screen angle adjustment.

Advanced Static Screening Technology

The most significant advancement in static screening is the integration of tandem screening with adjustable screen angles.

By adjusting the screen angle, the particle impingement angle and velocity across the wedge wire surface can be controlled. This allows the system to accommodate variations in:

• Particle size
• Density
• Material characteristics
• Flow rate

Even a single degree of adjustment can dramatically impact removal efficiency and overall separation performance.

Tandem screening further enhances performance by utilizing different slot openings on the upper and lower screens. This allows for:

• Higher flow capacity
• Improved solids capture
• Drier discharged material

Precision Angle Adjustment System

To allow for minute angle control, Hydratower screens are mounted in cradle assemblies suspended within the enclosure. This design enables independent adjustment of both the top and bottom screens, providing exceptional operational flexibility.

The ability to fine-tune screen angles ensures optimal separation efficiency across varying process conditions.

Integrated Hydraulic Design

The Hydratower is not simply a screen inside a housing — it is a fully integrated hydraulic system.

Key design elements include:

• Expansive headbox for velocity control
• Controlled flow introduction across the weir plate
• Particle stratification prior to screening
• Optimized screen positioning for maximum efficiency

These hydraulic considerations are critical to achieving consistent separation performance.

Heavy-Duty Stainless Steel Construction

The Hydratower enclosure is fabricated entirely from stainless steel for long-term durability and corrosion resistance.

Fabrication features include:

• Corner-to-corner welded side and back plates
• Watertight, seam-welded butt joints at the headbox and floor plate
• Daily quality inspections throughout the manufacturing process

Each unit is built to meet strict performance and durability standards.

Hydratower Applications

Hydratower systems are used in a wide range of liquid/solid separation applications where efficient dewatering and high solids capture are required.

Typical industries include:

• Pulp and paper
• Industrial wastewater treatment
• Mining and mineral processing
• Food processing
• Agricultural waste separation

Engineered Performance. Proven Results.

The Hydratower combines precision wedge wire screening, hydraulic engineering, and durable stainless steel fabrication into a highly efficient static separation system.

Whether manufacturing new systems or repairing existing units, US Screen Co. delivers performance-driven solutions tailored to your process requirements.

Contact our team today to discuss your Hydratower application or request a quote.